Edge banding machine Zaitec ZT-280J

Zaitec
PURPOSE
Designed for edging straight edges of panel materials with ABS, PVC roll edges, and strip edge materials up to 3 mm thick.

PROCESSING UNITS:

  • Pre-milling (Joint Trimming)
  • Pressure Group and Glue Pot
  • Dual-Motor End Trimming Unit
  • Radius Milling Unit for Overhangs
  • Radius Scraping Unit
  • Polishing Unit

FEATURES

  • Pre-milling unit with diamond cutters
  • Integrated waypoint control for contactless unit management
  • Machine equipped with an infrared lamp for heating the workpiece edge
  • Individual frequency converter for each working unit
  • Lighting inside the machine’s protective cabin
  • Lifting and lowering of the pressure beam from the machine’s control panel
  • Reinforced unit mounts (supports) to the frame—a distinguishing feature of heavy-duty and industrial series machines
  • Adjustment of front and rear edge overhangs from the control panel
Technical specifications
Constructive advantages

Technical specifications

  • Feed speed: 16 m/min
  • Power: 13.8 kW
  • Weight: 1350 kg
  • Overall dimensions (L × W × H): 4300 × 750 × 1300 mm
  • Edge material thickness: 0.4–3 mm
  • Panel thickness: 10–50 mm
  • Min. workpiece size: 120 × 90 mm
  • Supply voltage: 380 V
  • Operating pneumatic pressure: 0.6 MPa
  • Workpiece thickness (min/max): 12–50 mm

Constructive advantages

Control System


The machine is operated via a special control panel equipped with an industrial touchscreen display. The icons for turning components on and off are intuitive and do not require special skills to operate the machine.

Conveyor


A durable and reliable conveyor design. Wear-resistant shoes combined with rubberized pressure rollers ensure precise workpiece movement.
  • Lubrication: EP0 and EP2
  • Power: 1.5 kW
  • Frequency: 60 Hz
  • Rotation speed: 1420 rpm

Air Preparation Unit


Regulates pressure and ensures precise air supply control. It consists of an oil reservoir (pneumatic NO-32R) for mist lubrication, a fine filtration unit, and a distribution control block.
  • Required pressure: 6–8 bar
  • Pneumatic tube diameter: 12 mm (main), 8 mm (for liquids)

Pre-Milling Unit


Equipped with two high-frequency motors that provide high-quality edge preparation before gluing. It eliminates steps from the pre-cutting saw and removes chips.
  • Diamond cutters, height: 40 mm (Ø125 x 30 H40 L/R)

Cutting Depth Adjustment


The milling depth is adjustable via a counter on the feed bar, simplifying the setup process.

Feeding System


A system for setting a fixed distance between workpieces improves productivity and ensures stable operation of each unit.
  • Automatic workpiece thickness measurement: If the panel thickness exceeds the set value, the machine stops automatically.

Infrared Lamp


Improves edge adhesion quality and is twice as effective as traditional heating with a heating element.
  • Working temperature: 100 °C
  • Power: 1.7 kW
  • Particularly useful during winter

Glue Unit


The glue pot is positioned below the glue roller.
  • Teflon-coated glue pot prevents glue from burning onto the walls
  • Capacity: 4 L
  • Designed for EVA hot-melt adhesive
  • Precise glue supply adjustment for economical usage

Pressing System


Pneumatic pressure control ensures even force distribution during edge gluing.
  • 3 pressure rollers (2 with different cone angles, 1 rubberized for delicate pressing)
  • Additional blades for excess glue removal

End Trimming Unit


Two high-frequency electric motors with saw units moving along linear guides.
  • Automatic guide lubrication
  • Own aspiration port
  • Power: 0.35 kW
  • Frequency: 200 Hz
  • Speed: 12,000 rpm
  • Saw blades: Ø104 x 22 Z30

Corner Rounding Unit


Two high-frequency motors equipped with radius cutters.
  • Works with edge thicknesses of 0.4 – 3.0 mm
  • Large round copying guides prevent defects
  • Power: 0.75 kW
  • Frequency: 200 Hz
  • Speed: 12,000 rpm
  • Adjustable via digital counters
  • Fitted with R2 cutters

Radius Scraping Unit


Equipped with two solid carbide radius knives that remove a thin layer from the milled edge for a smooth, finished surface.

Automatic Lubrication


Lubrication system for the double-motor end trimming and pre-milling units.
  • Transparent oil reservoir for monitoring (hydraulic oil NO-68N)
  • Adjustable lubrication frequency

Scraping Waste Container


Located above the radius scraping unit to collect waste and prevent long edge trimmings from entering the aspiration system, simplifying maintenance.

Polishing Unit


Polishes the treated edge for a smooth finish.
  • Two motors
  • Power: 0.37 kW
  • Frequency: 50 Hz
  • Speed: 1400 rpm
  • Polishing wheel diameter: Ø150 x Ø22

Electrical Switches


  • Main power switch (On/Off)
  • Remote button/panel for setup
  • Emergency stop button on the control panel and rear of the machine

Tool Kit


Each machine is supplied with a basic set of tools.

Electronic Components


High-quality, reliable European components by Siemens.

Full Service Package


  • 12-month warranty on all supplied equipment
  • Free commissioning and setup (travel expenses outside Almaty are charged separately)
  • Shipment from a warehouse in Almaty
Made on
Tilda