Edge banding machine Zaitec ZT-380JS ULTRA Auto Set / Quick Set

Zaitec
PURPOSE

Designed for edging straight edges of panel materials with ABS, PVC roll edges, and strip edge materials up to 3 mm thick.

PROCESSING UNITS:

  • Separator Liquid Application Unit
  • Pre-Milling (Jointing) Unit
  • Pressing Unit and Glue Pot
  • Two-Motor End Trimming Unit
  • Radius Edge Milling Unit
  • Radius Scraping Unit
  • Flat Scraping Unit
  • Polishing Unit
  • Cleaning Liquid Application Unit

Auto Set – pneumatic adjustment of radius milling and scraping units for two edge thicknesses via the control screen.

Quick Set – clamping device for edge thickness measurement on radius milling and scraping units.


FEATURES

  1. Pre-Milling Unit with Diamond Cutters
  2. Built-in Waypoint Control System for Contactless Unit Operation
  3. Infrared Lamp for Preheating the Workpiece Edge
  4. Individual Frequency Converter for Each Working Unit
  5. Illumination Inside the Machine’s Protective Enclosure
  6. Lifting and Lowering of the Pressure Beam via Control Panel
  7. Reinforced Supports (Mountings) for Units – A Distinctive Feature of Heavy-Duty and Industrial Series Machines
  8. Adjustment of Front and Rear Edge Overhangs via Control Panel
  9. Equipped with Nozzles for Applying Separator and Cleaning Liquids, as well as a Flat Scraper
Technical specifications
Constructive advantages

Technical specifications

  • Feed speed: 16 m/min
  • Power: 13.8 kW
  • Weight: 1370 kg
  • Overall dimensions (L × W × H): 4300 × 750 × 1300 mm
  • Edge material thickness: 0.4–3 mm
  • Panel thickness: 10–50 mm
  • Min. workpiece size: 120 × 90 mm
  • Supply voltage: 380 V
  • Operating pneumatic pressure: 0.6 MPa
  • Workpiece thickness (min/max): 12–50 mm
  • Pre-Milling Unit – with joint trimming

Constructive advantages

CONTROL SYSTEM


The machine is operated via a specialized control panel equipped with an industrial touchscreen display. The on-screen icons for turning nodes and units on/off are intuitive and do not require special skills.

CONVEYOR


Durable construction with wear-resistant pads and rubber pressure rollers ensures precise movement of workpieces. Lubrication: EP0 and EP2.
  • Power: 1.5 kW
  • Frequency: 60 Hz
  • Rotation speed: 1420 rpm

AIR PREPARATION UNIT


Provides pressure regulation and precise air supply control. Includes an oil reservoir (pneumatic HO-32R) for mist lubrication, a fine filter, and a distribution control unit.
  • Required pressure: 6-8 bar
  • Pneumatic tube diameter: 12 mm (main), 8 mm (liquids)

LIQUID APPLICATION UNITS


The machine is equipped with separating and cleaning liquid supply units, reducing glue and debris residues on workpieces.

PRE-MILLING UNIT


Equipped with two high-frequency motors and diamond cutters (height 40 mm, ø125 x 30 H40 L/R), ensuring high-quality edge preparation before gluing.

FEED SYSTEM


An automatic system measures workpiece thickness and fixes the feed interval for stable operation.

INFRARED LAMP


Enhances edge adhesion, especially in winter. Operating temperature – about 100 °C.
  • Power: 1.7 kW

GLUE UNIT


A Teflon-coated glue pot prevents glue from burning. Designed for EVA hot-melt glue, capacity – about 4 L.

PRESSURE GROUP


Pressure rollers (2 conical, 1 rubberized) ensure even force distribution when applying edge banding.

END TRIMMING UNIT


Two high-frequency motors, automatic guide lubrication, aspiration nozzle.
  • Power: 0.35 kW
  • Frequency: 200 Hz
  • Rotation speed: 12,000 rpm
  • 2 saws Ø104 x 22 Z30

RADIUS MILLING UNIT


Equipped with two motors, radius cutters R2, and circular copiers.
  • Power: 0.75 kW
  • Frequency: 200 Hz
  • Rotation speed: 12,000 rpm

CORNER ROUNDING UNIT


Two high-speed motors, 4 operation modes, conveyor speed – 20 m/min.

RADIUS & FLAT SCRAPERS


Ensure smooth edge processing and removal of glue residues.

POLISHING UNIT



Polishes the processed edge.
  • Power: 0.37 kW
  • Frequency: 50 Hz
  • Rotation speed: 1400 rpm
  • Disc diameter: Ø150 x Ø22

ELECTRONICS


High-quality Siemens components, emergency stop button, and setup panel.

FULL SERVICE PACKAGE


12-month warranty. Free commissioning (travel outside Almaty paid separately). Equipment is shipped from the Almaty warehouse.

Made on
Tilda