Edge banding machine Zaitec ZT-380JS ULTRA

Zaitec

PURPOSE

Designed for edging straight edges of panel materials with ABS, PVC roll edges, and strip edge materials up to 3 mm thick.

PROCESSING UNITS:

Separating Liquid Supply Unit
Pre-Milling Unit (Joint Trimming)
Press Group and Glue Pot
Two-Motor End Trimming Unit
Edge Radius Milling Unit
Two-Motor Rounder
Radius Scraping Unit
Flat Scraping Unit
Polishing Unit
Cleaning Liquid Supply Unit

FEATURES

Corner Rounding for 2-3 mm Thickness with Rounder Unit
Pre-Milling Unit with Diamond Cutters
Integrated Waypoint Control for Contactless Unit Management
Machine Equipped with Infrared Lamp for Edge Preheating
Individual Frequency Converter for Each Working Unit
Lighting Inside the Machine’s Protective Enclosure
Raising and Lowering of the Pressure Beam from the Control Panel
Reinforced Mounting Stands for Heavy-Duty and Industrial Series Machines
Front and Rear Edge Overhang Adjustment from the Control Panel
Machine Equipped with Nozzles for Separating and Cleaning Liquids, as well as a Flat Scraper

Technical specifications

Constructive advantages

Technical specifications

Feed speed: 16 m/min
Power: 14.5 kW
Weight: 1700 kg
Overall dimensions (L × W × H): 5000 × 750 × 1300 mm
Edge material thickness: 0.4–3 mm
Panel thickness: 10–50 mm
Min. workpiece size: 120 × 90 mm
Supply voltage: 380 V
Operating pneumatic pressure: 0.6 MPa
Workpiece thickness (min/max): 12–50 mm
Pre-Milling Unit – with joint trimming

Constructive advantages

CONTROL SYSTEM

The machine is operated via a specialized control panel equipped with an industrial touchscreen display. The on-screen icons for turning nodes and units on/off are intuitive and do not require special skills.

CONVEYOR

Durable construction with wear-resistant pads and rubber pressure rollers ensures precise movement of workpieces. Lubrication: EP0 and EP2.

Power: 1.5 kW
Frequency: 60 Hz
Rotation speed: 1420 rpm

AIR PREPARATION UNIT

Provides pressure regulation and precise air supply control. Includes an oil reservoir (pneumatic HO-32R) for mist lubrication, a fine filter, and a distribution control unit.

Required pressure: 6-8 bar
Pneumatic tube diameter: 12 mm (main), 8 mm (liquids)

LIQUID APPLICATION UNITS

The machine is equipped with separating and cleaning liquid supply units, reducing glue and debris residues on workpieces.

PRE-MILLING UNIT

Equipped with two high-frequency motors and diamond cutters (height 40 mm, ø125 x 30 H40 L/R), ensuring high-quality edge preparation before gluing.

FEED SYSTEM

An automatic system measures workpiece thickness and fixes the feed interval for stable operation.

INFRARED LAMP

Enhances edge adhesion, especially in winter. Operating temperature – about 100 °C.

Power: 1.7 kW

GLUE UNIT

A Teflon-coated glue pot prevents glue from burning. Designed for EVA hot-melt glue, capacity – about 4 L.

PRESSURE GROUP

Pressure rollers (2 conical, 1 rubberized) ensure even force distribution when applying edge banding.

END TRIMMING UNIT

Two high-frequency motors, automatic guide lubrication, aspiration nozzle.

Power: 0.35 kW
Frequency: 200 Hz
Rotation speed: 12,000 rpm
2 saws Ø104 x 22 Z30

RADIUS MILLING UNIT

Equipped with two motors, radius cutters R2, and circular copiers.

Power: 0.75 kW
Frequency: 200 Hz
Rotation speed: 12,000 rpm

CORNER ROUNDING UNIT

Two high-speed motors, 4 operation modes, conveyor speed – 20 m/min.

RADIUS & FLAT SCRAPERS

Ensure smooth edge processing and removal of glue residues.

POLISHING UNIT

Polishes the processed edge.

Power: 0.37 kW
Frequency: 50 Hz
Rotation speed: 1400 rpm
Disc diameter: Ø150 x Ø22

ELECTRONICS

High-quality Siemens components, emergency stop button, and setup panel.

FULL SERVICE PACKAGE

12-month warranty. Free commissioning (travel outside Almaty paid separately). Equipment is shipped from the Almaty warehouse.